Samples of jobs done with Sheet Metal Bending Simulator for Horizontal Press Brakes
The new bending simulator software for the PP200CNC Horizontal Press Brake is the ultimate tool for manufacturers and operators looking to maximize productivity and accuracy. It is ideal for improving the performance of bending operations and for training future operators, guaranteeing optimal results from the first part while saving time and eliminating material waste.
Developed for Windows environments, it offers a perpetual license with no monthly or annual subscriptions. It allows users to create bending programs in numerical or graphical mode remotely, from a computer, without occupying either the machine or the operator.Technical features
The Bending Simulator Software generates the program from a technical drawing, identifying bend lines and determining the optimal sequence of the back gauge for each operation. It performs a collision analysis to determine whether the desired part is feasible and automatically calculates the flat development of the sheet to be cut, completely eliminating any possibility of error.
Once the program is generated, it can be saved to a USB drive and later imported into the machine to start production, ensuring optimized cycles with hundredth-millimeter precision.
Forget about spending time figuring out how to produce a specific part. The software determines the different ways to make it.
Offline Programming: Very simple and intuitive. In less than 3 minutes, you can generate the program for a highly complex part.
Direct USB Export: Save the program on a USB drive, import it into the PP200CNC, and start production immediately!
Ideal for Training: Enables practice and evaluation of bending processes in a virtual environment without occupying or stopping real machines, reducing risks, material consumption, and setup time in classrooms or labs. Perfect for training operators before using an actual machine.
Automatic Calculations with Hundredth-Millimeter Precision: By simply entering the data from a technical drawing, the software calculates the flat development, final inner radius, minimum required tonnage, back gauge positions, and the best solution to manufacture the part.
Collision Analysis: Detects and avoids possible collisions between the tool, the machine, and the part during the bending process, determining feasibility and ensuring safety.
Bending Process Optimizer: Automatically calculates bending parameters, such as part orientation and bending angle, based on the material and final part characteristics, considering productivity and operator safety.
Back Gauge Sequencer: Determines the exact back gauge position at each process step. If no automatic gauge is available, the software indicates the manual positions.
Virtual Simulation: Allows virtual simulation of the bending process, graphically showing positions and potential collisions. It saves machine downtime and material for testing, guaranteeing accurate results from the first part.
Sequence Optimization: Optimizes bending order through 2D graphical generation and adjusts bending parameters to provide the most efficient and safe sequence for the operator.
Intuitive Interface: Offers a highly intuitive graphical interface that enables operators and programmers to easily interact with the software, speeding up configuration and execution of bending simulations.
Multi-Machine Compatibility: Works with different brands and models of press brakes, allowing users to simulate bending processes on a wide range of equipment.
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